Sunday, November 4, 2012

Die Casting Design Solutions And What You Can Create

Die casting is a huge industry. In fact, there are very few items around us in our everyday lives that haven't at least in part been created through die casts. Companies like Dynacast are highly experienced in creating different types of die casts. By visiting http://www.dynacast.com, you will be able to see such die casting design solutions as cold chamber casting or technology that uses thin aluminum walls. Perhaps you are looking for die casting design solutions that are reasonably simple, or perhaps you want hugely complicated and detailed parts with multiple sides. It can all be created by working with the right kind of company.

What Is Involved in Die Casting Design Solutions

One of the great benefits of die casting is that the only complicated part is the creation of the die. This is why you need a company that is able to do this for you. By discussing your requirements, they are able to come up with the best die casting design solutions for your needs. They are involved in the engineering of the die, they work out what strength is needed, they calculate the weight, thermal characteristics and rigidity. The responsibility you have is to indicate what you want to achieve and to find a company that can provide you with this at the best value for money.

Examples of Die Casting Design Solutions

A good example is the fillet radii. Many designers neglect to properly look into this, which demonstrates the importance of working with an experienced and trusted company. Fillet radii are used to make sure that there are no high stress concentrations in the die. Both the external and internal component edges should use fillet radii. The only part where it is not used is the parting line. Through the fillet radii, the die can be filled properly.

Through good die casting, the process of manufacturing should be much quicker and simpler. Companies who use die casting processes generally find they save a great deal of time and money. However, this is only possible if you work with the die casting company from the word go. This means you can fully utilize their superior engineering knowledge. A good company will be able to provide you with free design solutions, so you at least get an idea of what is possible. They can provide you with all the information you need on the appropriate finish on your part (such as vibratory finish, shot blast, thermal deburring and so on). They will also provide you with the best solutions in terms of the surface finish that is most appropriate (such as plating, cleaning, painting or coating) and the best way of machining it (reaming, drilling, tapping and so on). Then, they will provide you with advice on how to join and finish the product and they will help you with your own assembly operations. These are but a few of the things that a die cast design company can mean for you, but it makes it clear why these companies are so important.

3 comments:

  1. I visited your blog also your web site, i collected some most important information about Casting Mold.

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  2. A good post on die casting design and the effective ways to choose the correct material.

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  3. Excellent articlemate. But i think that forging is very easy and has low cost than the casting.. Am i right??

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